High Isentropic Efficiency and Energy Savings Aipu s CCP Series
Mechanical Vapor Recompression Steam Compressors
Product Description
Aipu's CCP series steam compressor is one of its core products,
mainly used in MVR (mechanical vapor recompression) evaporation
systems. It is used to compress low-temperature and low-pressure
secondary steam, raise temperature and pressure, and reuse it,
achieving efficient energy circulation and significantly reducing
energy consumption in industrial evaporation processes.
Characteristics of CCP series steam compressor products
Efficient and energy-saving
- Adopting advanced aerodynamic design and efficient impellers, with
high isentropic efficiency, significantly reducing operating energy
consumption.
- Combined with the MVR system, it can reduce steam consumption by
more than 80%, which is more energy-efficient than traditional
multi effect evaporation equipment.
Stable and reliable
- Core components such as impellers, bearings, and seals are made of
high-strength materials and international brands such as SKF
bearings and John Crane seals, which are resistant to high
temperatures and corrosion.
- The overall structure is compact, the rotor dynamic balance
accuracy is high, the operation is smooth, the vibration is small,
and the service life is long.
Wide working condition adaptation
- It can handle saturated steam or superheated steam, with a wide
flow range (from several hundred to tens of thousands of cubic
meters/hour) and a temperature rise of up to 8 ℃~25 ℃.
- Flexible response to different evaporation requirements through
frequency conversion regulation.
Customized design
- Provide material upgrade options (such as titanium alloy, duplex
stainless steel) based on the characteristics of the user's medium
(such as corrosive components, easy scaling, etc.).
- Support single-stage or multi-stage compression to meet different
pressure ratio requirements.
Intelligent control
- Equipped with an automated control system, real-time monitoring of
pressure, temperature, vibration and other parameters, with fault
warning and interlock protection functions.
Applications
- Manufacturing: Ideal for powering steam-driven machinery and
processes in various manufacturing setups.
- Food Processing: Used in cooking, sterilizing, and pasteurizing
applications, ensuring food safety and quality.
- Chemical Industry: Supports diverse chemical processes that require
controlled steam environments.
- Pharmaceuticals: Essential for applications requiring high
standards of cleanliness and efficiency.
- Textile Production: Employed in dyeing and finishing processes,
utilizing steam effectively for better outcomes.
Performance Features
High Temperature Adaptability: Capable of handling high temperature vapours for industrial
applications requiring high temperature compression.
Centrifugal Compressor Design: Centrifugal design for high
efficiency and compression capacity.
Stable operation: Designed to ensure stable performance and high efficiency over
long periods of operation.
Abrasion and corrosion resistant: Manufactured with high temperature and corrosion resistant
materials to withstand harsh operating environments.
Energy saving and environmental protection: Adopting advanced
energy-saving technology to comply with environmental standards and
reduce energy consumption.
Reliability: Designed with long-term reliability and safety in mind, reducing
the need for maintenance.
Intelligent control: Equipped with advanced intelligent control system to monitor and
regulate the compressor's operating status and improve operating
efficiency.
Energy saving and High efficiency
Ternary flow lmpeller is directly coupled with high-speed PMSM;
Save more than 30% energy than Water Ring Vacuum Pump,no not need
circulating water,
Save more than 20% energy than Multi-stage Centrifugal Vacuum
Pump;·
Save more than 10% energy than Single Stage High Speed Centrifugal
Vacuum Pump;
High Efficiency Advanced Impeller Profile Customized Design,
Excellent Power-saving Performance
The impeller is designed by three dimensional flow theory, and the
full three dimensional flow simulation. The performance of the
steam compressor is predicted by flow analysis technology, and the
adiabatic efficiency of the steam compressor can reach about 85%.
The impeller is customized design according to the working
parameters of the user to ensure that the working parameters
required by the user are in the impeller efficient area, which is
more energy saving.
Wide adjust range, stable vacuum degree
Evaporate capacity is wide and can be adjusted by two modes: VFD,
Evaporate Temperature; Anti-surge device is provided to avoid surge
problem effectively.
Compact Design, Less Footprint
The overall skid-mounted structure is adopted. Centrifugal steam
compressor body is directly connected with gear box casing. The
lubricating oil system and the motor are arranged on the common
base which serves as the oil tank. Less weight and less footprint.
Low noise level
Through the advanced design technology of spiral case and impeller,
the discrete noise and wide-band noise are suppressed, and the
active control of aerodynamic noise is realized. More easily
decayed.
Less wearing parts, convenient installation and maintenance
Less wearing parts, less site maintenance, easy & fast installation
High degree of intelligence
The bearing’s vibration, temperature, the inlet and outlet
pressure, temperature, anti-surge control, start-stop interlock
protection, fault alarm, lubricating oil pressure, oil temperature
and a series of monitoring and control system are controlled by
PLC, and real-time transmission to the “Aipu Cloud" intelligent
cloud platform, users can real-time monitoring equipment running
status with project engineer.
Technical parameter table
Note: For inlet flow rates above 500m/min, if four stage
compression is required, it is recommended to use two two-stage
compressors in series;
2. The above pressure ratio range is for reference only. For
details outside of this range, please consult Aipu.
Explanation: For levels four and above, a selection table will no
longer be provided;
2. The maximum compression ratio of six levels can reach 120
(minimum 30);
3. The maximum flow rate of six stage compression can reach
26944Nm3/h (minimum 5389Nm3/h);
4. Six stage compression is commonly used in energy storage and
other fields, and can compress atmospheric CO2 to a supercritical
state (above 7.38MPa). If you have any specific needs, please
consult Aipu.
First-class lean manufacturing and testing base
We has built laboratories, R & D buildings, processing work-shops,
etc., with internationally advanced and China leading
high-precision processingequipment.
